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ZG Industrial Automation

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Inside the workshop

From CAD design through machining, assembly and panel wiring — every stage happens under one roof in Addis Ababa.

Design office

Where machines start

Engineers working at computer workstations in the ZG design office, with a 3D CAD model on screen — Design officeMachines are modelled and detailed in-house.

An engineer studying a 3D CAD model of a component on a monitor — CAD modellingComponents built in 3D and checked for fit and clearance.

A technical assembly drawing displayed on a workstation monitor — Technical drawingsA technical assembly drawing on screen.

An engineer at a CAD workstation with moulded plastic product samples on the desk — Product samplesMoulded product samples on the desk.

Two engineers working side by side at CAD workstations — Engineering teamMechanical and electrical design working side by side.

Group photograph of the ZG Industrial Automation team in branded work uniforms inside the factory hall — The teamThe people who design, build and commission every machine.

Assembly

Machines taking shape

Technicians assembling machinery in the ZG workshop bay — Machine assemblyMachines being assembled in the build bay.

Two technicians in ZG uniforms fitting components to a machine frame — Component fittingMachined parts fitted and aligned by hand.

Technicians loading a film roll onto a horizontal flow wrapping machine — Film loadingLoading a film roll onto a flow wrapping machine.

Conveyor section of a flow wrapping machine with its servo drive motor fitted — Servo driveA servo motor fitted to the conveyor section.

Completed lines

Filling, packing and sealing

Multi-head linear liquid filling machine with multiple filling nozzles — Multi-head liquid filling lineA multi-head liquid filling line.

Rotary two-station capping machine — Rotary two-station capperA two-station rotary capping machine.

Packaging line with product hopper and conveyor running through the workshop — Packaging lineA packaging line with hopper and conveyor.

Vertical form fill seal machine producing a chain of printed sachets — Sachet productionPrinted film formed, filled and sealed into a sachet chain.

Pre-made bag filling and sealing machine with product hopper and ZG-branded control panel — Pre-made bag filling and sealing machineWith product hopper and ZG-branded control panel.

Control systems

Panels wired in-house

Technician working at an open electrical control cabinet containing servo drives — Panel buildingA control cabinet being wired.

Interior of a control cabinet showing variable frequency drives and wiring terminals — Drive cabinetDrives and wiring terminals inside a control cabinet.

Control cabinet interior with power supply unit and PLC terminal blocks on DIN rail — PLC and power supplyPLC and power supply mounted on DIN rail.

CNC shop

Machining and tooling

Vertical machining centres, lathes and grinding under our own roof — producing mould cavities, dies, gears and shafts for our machines and for other manufacturers.

ZG machine shop with several CNC machining centres on the floor — The CNC shopMachining centres on the ZG shop floor.

CNC vertical machining centre installed in the ZG workshop — Vertical machining centreA vertical machining centre on the shop floor.

Large steel mould plate being machined on a vertical machining centre — Mould plate on the VMCA large steel plate being machined.

Auger screw being turned on a CNC lathe, with white polymer swarf around the workpiece — Turning an auger screwAn auger screw being turned on the lathe.

Freshly machined sprocket with cut teeth and a bored centre — Machined sprocketTeeth cut and the centre bore finished.

Large sheet metal press die tool set up on a machine bed — Press die toolA large die tool set up on the machine bed.

Tooling

Mould cavities and dies

Rows of brass soap mould cavities with engraved detail — Brass soap mould cavitiesBrass cavities with engraved detail.

Pair of machined aluminium soap mould cavity plates — Aluminium cavity platesA matched pair of machined aluminium plates.

Multi-cavity mould base with machined cores — Multi-cavity mould baseA multi-cavity mould base with cores.

Assembled injection mould tool with guide pins and springs — Assembled mould toolAn assembled mould tool with guide pins and springs.

Machined mould plates laid out with springs, bolts and seals ready for assembly — Ready for assemblyMould plates laid out with springs, bolts and seals.

Visit us

Come and see a machine running

We are in Addisu Gebeya, Addis Ababa. Get in touch to arrange a visit or a demonstration.

Arrange a visit Machine specifications